Elegantbros for textile
Traditional Yarn Sizing
Optimization Line
BN 55 Technology
"Where Innovation Meets Tradition"
Discover Our SolutionsRevolutionizing Conventional Sizing Systems
While Elegant Bros' cold sizing series eliminates the need for heating, this specialized group is designed for mills that continue to operate under normal starch-based sizing conditions.
The BN 55 technology seamlessly integrates into existing systems without altering temperature, workflow, or machinery—offering an intelligent upgrade to enhance performance, reduce material costs, and improve machine cleanliness.
"Preserve your system. Optimize your chemistry."
Comprehensive Benefits Across Critical Performance Metrics
Process Compatibility
Zero modification required
Water Efficiency
Optimized water usage
Starch Reduction
60% reduction in consumption
Cost Savings
25-30% cost reduction per batch
This series empowers textile manufacturers to achieve consistent sizing quality and cost efficiency under their standard hot-water, steam-assisted operations—ensuring maximum compatibility with all conventional setups.
Process Overview – Standard Sizing Flow
Preparation Stages
Water Tank
Clean water preparation for optimal mixing conditions
Steam Heating
Heat to 95°C using standard thermal systems
Mixing Tank
Starch + BN 55 combination with optimized chemistry
Filter Unit
Mesh filtration for consistent quality
Operates fully within existing thermal systems (95°C water, steam)
Application Stages
Sizing Machine
Application to yarn with superior adhesion properties
Dryer
Cylinder drying with heat-resistant film formation
Loom
Weaving process with reduced warp breaks
Desizing
Easy wash removal without enzyme requirements
Key Integration Points
- No equipment modification required—plug-and-play improvement
- Improves heat stability and prevents gelling during long runs
- Reduces residue buildup inside tanks and pipelines
Starch Reduction & Cost Savings
60% Starch Reduction Delivers Major ROI Without Quality Compromise
| Parameter | Traditional Recipe | BN 55 Recipe | Improvement |
|---|---|---|---|
| Starch Consumption | 125 kg | 50 kg | -60% |
| Additives | 2 kg (softener + chemical) | 15 kg BN 55 (Optimized) | Simplified |
| Preparation Time | Same | Same | - |
| Energy Use | Standard Steam | Unchanged | Energy Neutral |
| Residue in Tank | High | Low | Cleaner Process |
| Annual Savings | Higher material costs | 25-30% cost reduction | Major ROI |
"Smart chemistry delivers 60% starch reduction without compromising quality"
Process Comparison
Traditional Starch Process
- High starch consumption (125 kg per batch)
- Extended preparation time (45 minutes)
- Significant residue buildup in tanks
- Frequent cleaning required (every 2 days)
- Higher material costs and waste
BN 55 Optimized Process
- Reduced starch usage (50 kg per batch)
- Faster preparation (25-30 minutes)
- Minimal residue accumulation
- Extended cleaning intervals (every 5 days)
- 25-30% cost reduction per batch
Performance Enhancements
Superior warp stability and weaving performance across multiple fiber types
| Fiber Characteristic | Traditional Sizing | BN 55 Enhanced |
|---|---|---|
| Adhesion to Fiber | Moderate | Strong & Consistent |
| Film Elasticity | Low | High (Flexible Film) |
| Abrasion Resistance | Average | Excellent |
| Yarn Elongation | Limited | Improved |
| Fiber Penetration | Uneven | Uniform |
| Cleaning/Desizing | Enzyme Required | Easy Removal |
"Fewer warp breaks, less shedding, improved surface finish, and higher weaving speeds"
Key Functional Features
Universal Compatibility
Compatible with all conventional starch-based sizing machines
Yarn Count Range
Ideal for 30/1 Ne and coarser yarns, frequently used in denim and woven fabrics
Viscosity Stability
Stabilizes viscosity during continuous production shifts
Control Systems
Compatible with both manual and automatic viscosity control systems
Reduced Auxiliaries
Reduces need for auxiliary softeners or anti-foam agents
Heat Resistance
Heat-resistant film prevents gelling during extended operations
Recommended Operating Conditions
Pro Tip
In mills using manual mixing, pre-dissolve BN 55 in warm water before adding starch for better dispersion and optimal performance.
Sustainability & Resource Savings
Reduced Starch Waste
Reduces starch waste in wastewater discharge by 60%
Lower Environmental Load
Lowers environmental load during desizing process
Water Conservation
Less cleaning water needed for tanks and pipelines
Reduced Downtime
Fewer downtime hours due to reduced residue accumulation
Why Choose Elegant Bros?
No Capital Investment
Works with existing equipment—no machinery changes required
Immediate ROI
Start saving from the first batch with reduced material costs
Quality Enhancement
Superior yarn properties and weaving performance
Environmental Benefits
Reduced waste, water usage, and effluent load
Expert Support
Dedicated technical team for implementation and optimization
Proven Technology
Successfully implemented across multiple production facilities
Ready to Transform Your Sizing Process?
Contact our team today to schedule an on-site trial and discover how BN 55 can optimize your traditional sizing operations.
Innovation
Cutting-edge chemistry for traditional systems
Reliability
Proven results across multiple facilities
Partnership
Dedicated support every step of the way
Traditional Yarn Sizing Optimization Line